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Airtech Revolutionizes Motorsports with Sustainable 3D Printed Tooling for Porsche GT2 RS at Pikes Peak

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Airtech Advanced Material Group has made waves in the motorsports and sustainability sectors by playing a crucial role in the enhancement of the Porsche GT2 RS Clubsport for the 2023 Pikes Peak International Hill Climb. Utilizing recycled materials and pioneering 3D printing technologies, they have set a new benchmark in the industry. This development not only led to a record-breaking win but also demonstrated the impressive potential of sustainable practices in high-performance racing.

Sustainable Innovation on the Racetrack

In a groundbreaking collaboration with Oak Ridge National Lab (ORNL), Airtech leveraged its advanced 3D printing materials and expertise to produce a new high-temperature mold for a carbon-fiber aerodynamic splitter. This splitter played a pivotal role in enhancing downforce, which is crucial for maintaining stability and traction at high speeds. Traditionally, the process of creating these components involved multiple stages that were not only time-consuming but also resulted in significant material waste. Airtech’s innovative approach circumvented these issues, showcasing an effective and eco-friendly solution.

Breaking Records and Promoting Sustainability

The enhanced Porsche GT2 RS Clubsport, driven by the esteemed David Donohue, achieved a remarkable victory at the Pikes Peak International Hill Climb, completing the course in a record time of 9:18:053. This win underscores the viability of integrating sustainable practices into the realm of competitive motorsports. Airtech’s success in this project is a testament to the potential of 3D printing technology in reducing environmental impact without compromising on performance. The use of recycled materials and the elimination of unnecessary waste highlight a significant step towards a more sustainable future in automotive racing.

Looking ahead, Airtech is committed to further developing and testing sustainable solutions. The launch of the new Dahltram T-100GF resin at Formnext represents another milestone in their journey towards enhancing the efficiency and appeal of 3D printed tooling. The recognition of their efforts through the JEC Award 2024 in the ‘Aerospace Processes’ category underscores the industry’s acknowledgment of the importance of sustainable innovation. As Airtech continues to push the boundaries, their work not only benefits the world of motorsports but also sets a precedent for broader applications of 3D printing technology in various sectors.





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